Verne and Lawrence Livermore National Laboratory achieve cryo-compressed hydrogen storage record, demonstrating first system suitable for heavy-duty transportation

December 2023

Verne and Lawrence Livermore National Laboratory tripled previous records for cryo-compressed hydrogen storage, achieving the first demonstration of a CcH2 system large enough to meet the energy storage needs of semi-trucks

 

Livermore, California, December 12, 2023 — Verne and Lawrence Livermore National Laboratory (LLNL) demonstrated a single cryo-compressed hydrogen (CcH2) system with a capacity of 29 kilograms, close to three times greater capacity than previously known examples. This system is the first CcH2 system large enough for use in heavy-duty transportation systems. For example, two such systems can be frame-mounted to a Class 8 truck, and enable a range of over 500 miles, according to Verne analysis.

Heavy-duty vehicles including trucks, ships and planes are responsible for 23 percent of U.S. GHG emissions, yet are difficult to decarbonize due to their high energy requirements. Current battery electric and hydrogen storage methods (liquid and compressed gas) do not provide sufficient energy density to power Class 8 trucks. CcH2 achieves 27 percent greater hydrogen storage density than liquid hydrogen and more than 75 percent greater hydrogen storage density than compressed gaseous hydrogen. The energy stored in Verne’s 29 kilogram CcH2 tank is roughly equivalent to a one-megawatt-hour battery storage system, while weighing only about 400 kg versus the one-megawatt-hour battery which weighs around 5,000 kg. This magnitude improvement in gravimetric energy density is a major reason why hydrogen is the preferred fuel for the heavy-duty industry.  

Verne and LLNL have worked together for the past two years to test Verne’s hydrogen-storage systems, building on early CcH2 research at LLNL that was started over 25 years ago by Dr. Salvador Aceves. In this test, Verne implemented a test manifold that enables the testing of multiple components at once. This allows Verne to test and validate various types of safety valves, operating valves, and sensors.

“Despite the promise from early hydrogen-fueled truck pilots, the efficient storage of hydrogen onboard trucks, ships and planes remains one of the main challenges to unlock a zero-emission future. Verne has developed high-density, lightweight hydrogen storage systems for use onboard heavy-duty vehicles at low cost. Our solution builds upon decades of research pioneered at Livermore to provide a reliable, scalable and cost-effective storage solution. We could not have done this without the team at Livermore. It’s exciting to see this project head toward the commercialization phase where it can be adopted across the heavy-duty sector” said David Jaramillo, co-founder of Verne.

Verne’s CcH2 system is compact enough that it can fit where diesel tanks are typically installed on a Class 8 truck, on the side of the truck between the wheels. Verne has received interest in their CcH2 systems from a variety of industry stakeholders, including Amazon, an investor in Verne.

Learn more about Verne and LLNL’s world-record accomplishment and the need for cryo-compressed hydrogen to decarbonize heavy-duty transportation through LLNL’s press release: https://www.llnl.gov/article/50691/hydrogen-storage-demonstrated-semi-trucks


About Verne

Verne was founded in 2020 to develop the required high-density hydrogen platform for heavy-duty transportation. Verne’s platform can unlock zero-emission operations in sectors including mining, aviation, port vehicles and hydrogen distribution. Verne is financially supported by leading commercial entities, including Amazon’s Climate Pledge Fund, Caterpillar Venture Capital, and Collaborative Fund. Verne is also supported by Breakthrough Energy Fellows, the Department of Energy’s ARPA-E, and other agencies. For more information, visit verneh2.com  

Company contact:
David Jaramillo, CTO & Co-Founder; contact@verneh2.com

Picture: Verne and LLNL personnel following the completion of the system demonstration. The system contains a modifiable manifold which enables accelerated testing of multiple components at once. From the left: Kara Zhang (Verne R&D Process Engineer), Ted McKlveen (Verne CEO &Co-Founder), David Jaramillo (Verne CTO & Co-Founder), Bav Roy (Verne COO& Co-Founder), Harry Clarke (Verne Hydrogen Systems Engineer), and Nick Killingsworth (LLNL Senior Engineer). Photo by Garry McLeod/LLNL.

Related News

Verne and LifeGuard Technologies to develop high-flow, flexible hoses for cryo-compressed hydrogen refueling

July 2024

The parties will develop high-flow, flexible hoses to support fueling heavy-duty vehicles with cryo-compressed hydrogen

San Francisco, California & Newton Square, PA July 23, 2024 Verne and LifeGuard Technologies announced a Memorandum of Understanding to develop high-flow, flexible safety hoses for cryo-compressed hydrogen fueling of heavy-duty vehicles. The two companies will collaborate to accelerate the development of the refueling hoses with the goal of entering commercial production in 2027.

Heavy-duty transportation is responsible for 12% of U.S. greenhouse gas emissions, and current zero-emission solutions do not meet the needs of heavy-duty vehicles. Battery electric trucks provide limited range and add 5,000+ pounds to the weight of the truck, reducing the payload available to haul cargo. Current hydrogen trucks, which store hydrogen as a compressed gas onboard, offer improved performance relative to battery electric trucks but still fail to meet the required range and payload of heavy-duty vehicles. Cryo-compressed hydrogen (CcH2) achieves an 87% improvement in density relative to 700 bar compressed hydrogen and a 33% improvement over liquid hydrogen, allowing CcH2 trucks to achieve diesel-equivalent range and payload.

Development of new infrastructure and components is required to support commercialization of CcH2,and Verne and LifeGuard’s partnership will establish a US-based supply of high-flow CcH2 safety hoses that enable fueling of trucks and other heavy-duty vehicles. The partnership will combine LifeGuard’s expertise in safety-critical solutions for cryogenic fluid transfer and Verne’s expertise in CcH2 and access to world class testing facilities. The partners will collaborate to develop and test hoses suitable for refueling heavy-duty vehicles with CcH2in less than 10 minutes.

Cryo-compressed hydrogen is a platform technology with applications across heavy-duty transportation and hydrogen distribution. The flexible hose technology can be adapted to serve sectors including trucking, aviation, port vehicles, mining and maritime transportation.

Verne develops cryo-compressed hydrogen storage tanks and refueling equipment that converts gaseous hydrogen into CcH2. In 2023, Verne completed drive testing of a CcH2 storage system onboard a vehicle and demonstrated a world-record 29 kg storage tank at Lawrence Livermore National Laboratory, equivalent to the tank size that would be used in heavy-duty trucking. Verne recently announced the first demonstration of CcH2 onboard a Class 8 Truck, set to take place in late 2024. 

Verne is focused on developing the supplier base for CcH2. In November2023, Verne announced a partnership with ARTA to develop nozzles and receptacles for CcH2 fueling. Last month, Verne and Cryostar announced a new partnership to develop pumps for “future-proofed” hydrogen fueling stations. Verne’s partnership with LifeGuard Technologies is an important next step in enabling the full ecosystem of suppliers for CcH2 fueling solutions.

“The trucking industry is demanding greater vehicle range and lower weight than current zero-emission options offer, and cryo-compressed hydrogen is well placed to meet the need given its greater hydrogen storage density,” said Ted McKlveen, Co-founder & CEO of Verne. “LifeGuard is a best-in-class developer of flexible safety hoses and is the ideal partner for developing the solutions needed to enable a massive transition to CcH2.”

“At a time when the hydrogen industry is on the cusp of massive expansion, it is critical that safety leads the way. Now, high-flow CcH2 hydrogen transfer hoses will have the same technological safety features that our CNG, LPG,NH3 and high pressure hydrogen and atmospheric gas hoses have enjoyed for more than 20 years,” stated Andy Abrams, Executive Vice President of LifeGuard Technologies. “We look forward to working with Verne, a true leader in the hydrogen industry, and to offering this new hose design to our Compressed Gas and Petrochemical customers through our global network of locations helping to drive LifeGuard Safety Hose adoption even further into the hydrogen industry.”

 

About Verne

Verne was founded in 2020 to develop high-density hydrogen storage solutions required to decarbonize heavy-duty transportation. Verne’s platform unlocks zero-emission operations in sectors including trucking, aviation, port vehicles, mining, and hydrogen distribution. Verne is financially supported by leading commercial entities, including Trucks Venture Capital, Collaborative Fund, Amazon’s Climate Pledge Fund, Next Era Energy Resources, United Airlines Ventures Sustainable Flight Fund, Caterpillar VC, and Newlab. Verne is also supported by Breakthrough Energy Fellows, the Department of Energy’s ARPA-E, The U.S. Army, Alberta Innovates and other agencies.

For more information, visit www.verneh2.com.

Company contact: contact@verneh2.com

 

About LifeGuard Technologies

LifeGuard Technologies is a safety technology company with its headquarters in Philadelphia, Pennsylvania and satellite affiliated factories in Bethlehem, PA; Ontario, Canada; Motala, Sweden; Faridabad, India and Melbourne, Australia. The company’s patented and patent-pending safety hose technology has become a global standard for all industries, applications and pressures. The company’s roots began with Joe Abrams’ work in cryogenics in 1958 – and today, the company has hoses worldwide in all industries and applications. More than 500,000 hoses with this technology have been sold since its invention including to all Tier One and Tier Two gas companies, making it the ‘Hose of Choice’ for the industrial and compressed gas industry.  

For more information, visit: https://lifeguard-tech.com/

Company contact: info@lifeguard-tech.com

 

Cryostar

Cryostar and Verne partner to develop cryo-compressed hydrogen fueling solutions for heavy-duty vehicles

July 2024

San Francisco, California & Whittier, California, July 2, 2024Cryostar and Verne announced a Memorandum of Understanding to develop a full suite of cryo-compressed hydrogen (CcH2) fueling solutions for heavy-duty station developers and heavy-duty fleets. The two companies will jointly develop and demonstrate technology for “future-proofed” heavy-duty hydrogen stations capable of dispensing both compressed hydrogen and CcH2.

Read the full press release: https://cryostar.com/cryostar-and-verne-partner-to-develop-cryo-compressed-hydrogen-fueling-solutions-for-heavy-duty-vehicles/

Verne receives award to develop cryo-compressed hydrogen solutions for the U.S. Army

May 2024

Verne was awarded funding through the U.S. Army Energy Demand Reduction and Clean Energy Tech SBIR program and will conduct feasibility analysis on cryo-compressed hydrogen vehicles

San Francisco, California, May 29, 2024 — Verne received an award to research cryo-compressed hydrogen (CcH2) vehicles for the U.S. Army. Hydrogen is an alternative fuel that can be generated on-site near the edge of operations, removing reliance on complex fuel supply chains and lowering all-in fuel costs. Cryo-compressed hydrogen is a novel form of hydrogen storage that maximizes hydrogen density, extending vehicle range without adding extra weight. During this project, Verne will work with the U.S. Army Ground Vehicle System Center and vehicle manufacturers to gather requirements and model the operational impact of adopting CcH2 solutions for medium and heavy-duty vehicles used in U.S. Army operations.

The U.S. military is the largest consumer of oil in the world, using more than 100 million barrels of oil annually. In 2021, the U.S. military emitted 51 million metric tons of CO2, greater than the total emission footprint of more than 70% of countries. However, the U.S. military has placed a strong emphasis on decarbonizing their operations: the U.S. Army released their first comprehensive Climate Strategy in 2022, with the goal of reaching net zero emissions from Army installations by 2045. Investing in clean energy research will enable the U.S. Army to achieve these climate targets, develop supply chain resiliency, and remain at the cutting edge of important frontier technologies like CcH2.

The U.S. Department of Defense has long been a leading driver of innovation, responsible for developing critical technologies with benefits extending far beyond military applications. The U.S. Department of Defense drove early semiconductor development in the 1950s, created the precursor to the modern internet in the 1960s and built the first Global Position System (GPS) in the 1970s. The U.S. Department of Defense is now leading development of alternative energy technologies to increase operational capabilities and meet their energy targets.

Verne’s cryo-compressed hydrogen technology involves cooling and compressing hydrogen to achieve the maximum hydrogen density at 73 g/L internal density, a 33% improvement over liquid hydrogen and an 87% improvement over traditional 700 bar compressed gas hydrogen. This best-in-class energy density leads to greater range and payload, enhancing operational capabilities.

“The U.S. Army has been responsible for advancing many critical technologies and Verne is excited to work together to advance cryo-compressed hydrogen,” said David Jaramillo, Verne Co-founder and CTO. “Verne’s mission is to provide zero-emission technologies that do not require costly performance trade-offs, and this is a vote of confidence that the U.S. Army believes CcH2 can meet their strict performance standards.”

Decisive Point, a venture capital firm with expertise in navigating the federal and commercial markets will provide strategic support on this award: “The DoD continues to fund technologies that enable its platforms to leverage new fuel sources like hydrogen to provide an advantage when it comes to resilient supply chains and long-range capability,” said Eric Horan, Partner at Decisive Point and former Government Contracting Officer for the U.S. Navy.

Since its founding in 2020, Verne has been dedicated to providing high-density hydrogen storage systems that meet the needs of heavy-duty transportation. Last year, Verne announced a CcH2 storage record during stationary demonstration of a 29 kg storage tank at Lawrence Livermore National Laboratory and completed the first testing of their CcH2 storage system on-board a vehicle. Verne recently announced a project to demonstrate the first CcH2 Class 8 Truck. Verne is working with key trucking fleets and OEMs, as well as leading partners across aviation, ports, mining, and hydrogen distribution & refueling.


About Verne

Verne was founded in 2020 to develop high-density hydrogen storage solutions required to decarbonize heavy-duty transportation. Verne’s platform unlocks zero-emission operations in sectors including trucking, aviation, port vehicles, mining and hydrogen distribution. Verne is financially supported by leading commercial entities, including Trucks Venture Capital, Collaborative Fund, Amazon’s Climate Pledge Fund, United Airlines Ventures Sustainable Flight Fund, Caterpillar VC, and Newlab. Verne is also supported by Breakthrough Energy Fellows, the Department of Energy’s ARPA-E, The U.S. Army, Alberta Innovates and other agencies. For more information, visit www.verneh2.com.

Company contact: contact@verneh2.com